Blog Posts

Week 17: QRB 1

Aluminum stock that will be the basis for our testing setup

This week, the FLARE team presented our first Quarterly Review Board (QRB 1), where we outlined our testing plan, current design direction, and overall project outlook. The presentation allowed us to clearly communicate our progress and receive targeted feedback on both our experimental approach and risk management strategy. Following QRB 1, we reflected on the discussion and identified areas where further validation and clarification are needed moving forward.

In parallel, the team reviewed heat transfer modeling results and discussed discrepancies between 1D and 2D predictions. Plans were made to conduct a sanity-check experiment to validate temperature assumptions and measure actual hot plate power consumption. We also continued refining efficiency-tracking software, mechanical mounting strategies, and insulation concepts to strengthen our experimental design and prepare for upcoming prototype work.

Week 16: Component Finalization

Testing some of the components that arrived this week

This week, the FLARE team met to develop and finalize our Bill of Materials (BOM), resulting in the ordering of most major components needed for our prototype. We met with our GE Aerospace liaisons to walk through the progress we have made, including the heat transfer models developed during the previous week, and discussed how these analyses inform our design choices. Additionally, we met with our coach, who assigned individual follow-up tasks related to the BOM, including further heat transfer calculations and load analyses to determine appropriate insulation and fastening methods.

Week 15: Big Week Back

Equations developed by FLARE for use in our heat transfer model

On Monday, 1/20/2026, the FLARE team met up to kickstart our preparations for the second semester of IPPD, outlining our plans and scheduling our meetings for the rest of the semester. The mechanical engineers of the team later met again to discuss the heat transfer models that we developed over the break, refining our methods and compiling them into an easily modifiable Excel spreadsheet for further use. We also made sure that the parts we had ordered before the break were delivered and in suitable condition. 

Week 14: SLDR 

Team FLARE presenting for SLDR

This week, we reviewed feedback from both our Peer Review SLDR and our coach. We were commended for implementing PID revisions effectively and delivering a more polished presentation. Our coach recommended adding an airflow-direction arrow to our model and expanding the background on device design to better clarify scope, including how TEG efficiency correlation informs GE Aerospace’s future decisions. We also explained our use of the Raspberry Pi for additional DAQ channels. Sketches for the aluminum wind-tunnel insert are nearing completion, and our next steps focus on addressing all SLDR comments. 

Week 13: Week of SLDR Peer Review

Preliminary testing setup.

On Tuesday, 11/18/2025, the FLARE team met to finish preparing for our Peer Review SLDR presentation. We worked on finishing both our SLDR report draft and the presentation to clearly communicate our current design and testing plan. Moving forward, we will calculate heat transfer models and finalize our SLDR materials.

Week 12: PR SLDR Preparation

Mockup of testing setup

On Monday, 11/10/2025, the FLARE team met to continue preparing for our Peer Review SLDR presentation. We worked on drafting our SLDR report and refining the presentation to clearly communicate our current design and testing plan. We also met with our coach and liaison to review content and consult on testing procedures. Our coach confirmed flexibility in how we attach our system to the wind tunnel, and we shared this update with our liaisons to give them a clearer picture of our approach. Moving forward, we will calculate heat transfer models and finalize our SLDR materials.

Week 11: prototype inspection day

This week, we presented our current design iteration for Prototype Inspection Day. We received a lot of beneficial feedback from subject matter experts. We’d like to thank all who attended. Moving forward, we plan on developing a CAD model for our testing setup and working on preliminary heat transfer calculations. In our coach and liaison meetings we outlined some updated testing procedures and gathered new information on the wind tunnels we will use. This will directly influence the testing process next semester.

Week 10: PID Preparation

Sketch of testing setup.

On Tuesday, 10/28/25, we met as a group to discuss updating our plan for protype inspection day (PID). We used our coach meeting to discuss preliminary testing schematics we created and got beneficial feedback. A large part of this discussion focused on flow characteristics. During our liaison discussion we covered topics related to data acquisition. Today, we submitted our first batch of 3D prints today to aid in visual demonstration of our proposal.

Week 9: Scoping out testing facilities

Wind tunnel facility in MAE-A.

On Tuesday, 10/21/25, we met as a group to discuss updating our PDR, create a testing plan, and outline our required materials for prototype inspection day. We ordered a TEG demonstrator with an LED light attachment to demonstrate the concept of the Seebeck effect for an easy to understand, in person demo. On Thursday, 10/23/25 we met with our coach, Dr. Carroll, in person to explore testing facilities. We explored multiple wind tunnel test facilities, rooms where we could work on our prototype, and areas we can use for storage. We wrapped up the week with a meeting with one of our liaisons to discuss these updates.

Week 8: PDR Presentation

Team FLARE with GE Aerospace liaison Stuart Hoelle.

On Monday, 10/13/25, we presented our PDR to our GE Aerospace liaisons in Cincinnati, Ohio. We had a great day on-site, starting at 8:00 AM. Our presentation was met with insightful discussions and helpful questions. We were given great tours of different buildings within the GE Aerospace headquarters. We got to see control rooms, manufacturing, assembly, and testing facilities. Additionally, we were given a tour of the historic learning center which houses significant technology. We’re working to quickly implement the feedback from our presentation to output a final version of our report. 

We’d like to express our gratitude to the IPPD and GE Aerospace staff for making this trip possible!